Saturday, September 28, 2019

Experimental study of blow room machinaries


01 introduction : blow room is the first working zone of short staple spinning. importance of blow room can be discussed from three point of view ,processilisation  ,mechanical stress, economical sense. The first and premilinary mechanical stress is applied in this zone .technology involved in short staple spinning is applied in this zone.
02.Objects
            1 .it is used to achieve yhe unifore quality of productthrough mixing and blending.
            2 .it makes the preparation of the incoming bales to be process able for out coming product through opening and cleaning.
            3 .To improve post blow room processing performance.
            4 .To control the product’s production cost.
            5 .To control the product’ s quality cost
            6 .To meet the end use requirement.
03. description

To open  and clean the cotton  fiber to the required degree  many machines are used in the blow room section.the  working operations of blow room are-
                                                1.opening
                                                2.cleaning
                                                3.dust removal
                                                4.blending and mixing
                                                5.even feed of the material to the card/lap former.
Process layout of yarn manufacturing system with a  modern  blow room line-
Bale plucker
|
Metal detector
|
Uniclean
|
Unimix
 |
Uniflex
 |
Vision shield
|
Condenser
|
Chute feed
|
 Carding
Opening is the first operation in the blow room carried out to the stage of flocks in the blow room and to the stage of individual fiber in the cards. Then comes cleaning to remove the impurities  ,foreign materials and the raw material as clean as possible. Then dust removal process to remove the dust  which are completely enclosed in the flocks. Then comes blending    to achieve the required quality of yarn by blending different types of cotton in particular ratio.
the uniclean machine of blowroom


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